What is AQL?
AQL (Acceptable Quality Limit) is a widely-used standard for quality control sampling. It defines the maximum number of defective units considered acceptable in a sample size drawn from a production lot.
Common AQL Levels
For most consumer products, the standard AQL levels are: Critical defects 0%, Major defects 2.5%, Minor defects 4.0%. Some industries may use tighter or looser standards.
How Sampling Works
Inspectors use the ANSI/ASQ Z1.4 (ISO 2859-1) standard to determine the sample size based on lot size and inspection level. General Inspection Level II is the most common.
Reading AQL Results
Inspection results show the number of defects found compared to the acceptance number. If defects exceed the accept number, the lot is considered failed.
Setting Your AQL
Work with your inspection partner to set appropriate AQL levels based on your product type, market requirements, and risk tolerance.